Astar H Mk 5 Manual

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Gear Shift Assembly, Remove and Install (M20/M32) Gear Shift Assembly, Remove and Install (M20/M32) Remove 1. Remove battery support 2. Remove hydraulic modulator with ABS-control unit Note: Collect escaping brake fluid. Remove bracket for hydraulic modulator 4. Detach 2x gearshift cables (2) from transmission. Detach 2x gearshift cable from shift linkage lever. Remove 2x shift cable from counterhold – Draw 2x retaining ring (1) backwards Important: The shift forks in the gearbox must not be moved - risk of gearbox damage.

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Release shift mechanism assembly. Unscrew 2x bolt (1) Important: The following diagrams show the transmission open for the sake of clarity. Pull the shift mechanism assembly (2) out of the transmission in the direction of the arrow as far as the stop in the transmission housing (1) Note: Pull the shift mechanism assembly out approx.

Turn the shift mechanism assembly clockwise (arrow) approx. Pull the shift mechanism assembly in the direction of the arrow Note: Only pull the shift mechanism assembly out of the transmission until the lower edge (1) of the upper shift finger (2) is visible. Turn the shift mechanism assembly anticlockwise (arrow) approx. 30° - 45° Note: until the guide peg (2) is in line with the threaded hole (1). Remove the shift mechanism assembly from the transmission 11.

Replace seal ring (1) Install Important: Introduce the shift mechanism assembly into the transmission in stages, in reverse order. Install gear shift assembly. Tighten 2x bolt (1) 20 Nm 13.

Attach 2x shift cable (2) to transmission. Suspend 2x shift cable in counterhold – Press 2x retaining ring (1) towards the rear. Attach 2x shift cable to shift linkage lever 14.

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Install bracket for hydraulic modulator 15. Install hydraulic unit with ABS-control unit 16. Transmission Shift Linkage, Adjust 17. Install battery support 18.

Bleed brake system and check for leaks 19. Program volatile memories Gear Shift Assembly, Remove and Install (M20/M32).